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Industrial Plasma Cutter: How It Works A plasma cutter isn’t a new tool, but it isn’t familiar too; however, ask anyone who works in the industrial setting and they’ll tell you that it is one of the most important tools out there when dealing with metal and steel. And since you’re here reading this post, it probably because you’re interested in what plasma cutter really does. But first things first, the way to learning how this tool really works is by understanding what plasma is. You definitely have come across the term since your science teacher in high school told you about plasma as the fourth state of matter. In typical levels, heat will transform liquid into gas. But if the same heat is once again increased, it will eventually ionize gases, making them electrically conductive. This particular scenario leads to the creation of plasma. Now the question is how will a plasma cutter use this particular process? For the plasma cutter to work, the tool will be using the electrically conductive gas to be able to transfer energy from a specific power supply to a conductive material. What happens then is that something more capable than the use of oxyfuel is created and is intended for a faster and more cost-efficient cutting process.
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A plasma cutting system has several different components. The three major components are that of the power supply, arc starting console, and the plasma torch. The power supply is intended to convert single or three phase AC line voltage into a smoother and constant DC voltage. The DC voltage on the other hand will be used for the maintenance of the plasma arc while in the cutting process.
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On the other hand, the arc circuit will be the one that will produce the spark inside of the plasma torch and in turn create the plasma arc necessary for cutting. The plasma torch for its part will be providing the proper alignment and cooling of the consumables. The primary consumable parts we are talking about are the electrode, swirl ring, and nozzle, all of which are intended for the plasma arc generation. On the other hand, there are instances when additional layer of shielding cap is required in the cutting process for the purpose of improving the quality of the same. You also must understand that all the parts are designed to be held together by inner and outer retaining caps. Lastly, if you happen to be the one given the responsibility to purchase a plasma cutter, your two primary options are the precision plasma cutting system and the conventional type. As their respective names imply, the conventional plasma cutter does the basic cutting jobs, but if you are looking to make the sharpest, finest, and highest quality cuts, you must go for the precision plasma cutter.

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